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FPC industry development will enter the high-speed growth period
12Dec
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FPC industry development will enter the high-speed growth period

Due to the rapid development of electronic products, the price war has changed the structure of the supply chain, and China has both industrial distribution, cost and market advantages, and has become the world's most important printed circuit board production base. The output value of China's printed circuit board industry has maintained the world's first position in output and output value since 2006, and has become the main growth driver for the development of the global pcb industry. In 2010, China's pcb output value reached 18.5 billion US dollars, accounting for 36.3% of the total output value of the global pcb industry. 


From 2006 to 2010, the average annual compound growth rate of China's printed circuit board output value reached 9.6%, much higher than the global level of 2.5%. In 2011, China's printed circuit board industry continued to maintain a vigorous development trend, the annual output value reached 22 billion US dollars, accounting for about 40% of the global pcb output value. Since 2012, as more manufacturers in the market launched products such as Ultrabooks, tablets and smartphones, the domestic printed circuit board industry has been further boosted. Relevant data show that in 2012, the global printed circuit board output value was 54.310 billion US dollars, and China's printed circuit board output value was about 21.636 billion US dollars, accounting for about 39.8% of the world. In 2013, China's pcb industry will resume growth after the adjustment in 2012, technology, management improvement, new capacity expansion, etc., will promote China's pcb industry to continue to maintain development, and further expand its share and influence in the international market.


At present, China's pcb industry is also in a period of adjustment. There are many product categories of Chinese mainland enterprises, and hdi, high-end fpc, special board and other types of enterprises in the field of intelligent products have relatively stable development; Low-end consumer electronics and computer pcb manufacturers have thin profits due to lower demand. In addition, the differentiation of enterprise management level, market ability, cost control, capital security and financing channels is more obvious in the case of fierce competition.


pcb

The "2014-2018 China Printed Circuit Board (pcb) Industry Market Research Report" released by Shangpu Consulting shows that China's printed circuit board industry will enter a high-speed growth period under the situation of domestic sales growth and the continuous transfer of global production capacity. The rise of all kinds of electronic products and led in China has a strong role in promoting the development of pcb industry, and China's printed circuit board industry will continue to maintain rapid growth in the next five years.


From the perspective of the development trend of product production, the growth rate of production will slow down, mainly because the production demand of traditional low-end products will remain at a certain number, and electronic products such as computers and traditional office products will be gradually replaced by smaller and more powerful high-end intelligent products. hdi lamination board, especially anylayer connected alivh(anylayerinnerviahole)hdi board, ic carrier board, multi-layer fpc board, soft and hard combination board and other aspects will be the main development.


The FPC inspection standard process is introduced

Objective To ensure the quality of FPC products in the punching process and to meet the needs of customers. 

Scope This specification applies to the punching work in process of FPC products. 

Differentiation of Inspection operations The inspection operations covered by this specification include: 

Punching process inspection 

Initial part inspection 

Independent inspection 

Touring inspection 

Transfer station inspection 


Sampling plan


Objective To ensure the quality of FPC products in the punching process and meet the needs of customers.


Scope This specification applies to the punching work in process of FPC products.


Differentiation of Inspection operations The inspection operations covered by this specification include:


Punching process inspection operation


Initial inspection


Independent inspection


Circuit inspection


Check operation of transfer station


Punching process inspection: 

Initial part inspection: The operator shall carry out initial part inspection at the beginning/starting/changing/refueling/replacing punch of each work order.

Independent inspection: The operator shall independently carry out inspection of product quality and production conditions during the production process. 

Process tour: The quality control inspector shall carry out the inspection, check the product quality and the setting of operating conditions once every two hours of production, and record it in the tour inspection list. 

If there is an abnormal phenomenon in the process, the punching production unit and the quality assurance unit can increase the frequency of independent and itinerant inspection according to the actual situation.


5. Inspection method/specification

Punching process inspection


Initial part inspection: 

The operator shall conduct initial part inspection at the start of each work order/start up/change machine/refueling/change punch, issue initial part process inspection record and submit it to quality assurance Double Check, and fill it into the initial part process inspection record table. 


Independent inspection: The operators independently carry out the inspection of product quality and production conditions in the process, and the inspection items and specifications are the same as the initial part inspection. 


Process tour inspection: Quality control inspector inspects product quality and working conditions every two hours during the process, inspects items and specifications as well as initial parts inspection, and fills the inspection record in the process tour inspection record table. 


Transfer station inspection: When the product in process is in transfer station, transfer station personnel and quality control inspectors shall check the following matters: a. Fill in the process sheet (including the material number, quantity and date), and whether it is transferred to the station according to the process sheet.b. Check whether the list is filled in according to the regulations and whether it is qualified


6. Determination methods/control measures


Punching process inspection


Determination Method A Preliminary inspection: When the quality control inspector finds that the inspection results are not in conformity with the inspection specifications, he shall record them in the inspection record of the preliminary manufacturing process, judge the rejection, and immediately notify the stoppage or machine adjustment for improvement. B Independent inspection: operators in the independent inspection, if found abnormal direct response to the supervisor or quality control personnel, to determine whether to continue production. C Process tour: During manufacturing, if the quality control inspector finds any abnormality, it shall be recorded in the process tour checklist in detail, and notify the operator to confirm and require immediate improvement. 


Control measures: Products in process determined by inspectors to be defective shall be isolated. Heavy products can notify the operator to return to heavy industry processing, heavy industry processing products must be re-inspected by quality control personnel before transfer. 


Check at the transfer station: When the products are in the transfer station, if there is any inconsistency in the marking list (including material number, quantity, date, etc.), they will be rejected. The unqualified products will be accepted only after they are correctly marked.

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